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Let's see ... what should I say about me? Well, so far in my 52 years I've been a librarian, a welder's helper, chemical plant operator, newspaper re...
 
 
 
 

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Twelve Years at a Chemical Plant: What Fear Teaches You

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Leaning on the metal railing of a platform high above the ground, I lift my hard hat to slick my sweat-soaked hair off my forehead. I yearn for a breeze. The summer sun is pounding me into the grating. In the distance, construction workers scramble around an ethylene unit being built next to our syngas plant. Dust clouds swirl behind bulldozers. The huge furnace structure looks like a medieval castle among the tall columns and round, spiked tanks surrounding it.

"You gonna transfer over there?" asks a voice. It's an instrument technician squatting on the grating, putting a flow transmitter back in place.

"No, not if I can help it," I answer. "I helped start up this place, and that's enough for me. Climbing columns checking for leaks doesn't sound like fun anymore."

"How long you been here?" he asks.

"Twelve years."

"How old are you? You must've been just a baby when you started."

"I'm 31 now -- 19 when I hired on."

He tucks his wrench into his tool pouch. Using the pipe, he pushes himself into a standing position. "Right outa high school, huh?"

"Just about."

We take our locks and the chain off the valves protecting the transmitter from the methanol in the piping. I slowly open them, checking for leaks, then call the control room by radio to make sure the transmitter is working. I sign off the work order and watch the contractor's yellow hard hat bob as he skips down the six flights of steps.

Elevated View of Five Builders Standing in a Circle Looking at Plans

I move up to another level, the highest in my area. A whiff of rotten eggs hits my nose then disappears -- hydrogen sulfide. I've been looking for that leak for weeks with no luck.

Taking in the view, I see chemical plants stretching to the horizon in all directions. Down on the Ship Channel, a tugboat is pushing a barge to our dock.

Where have the past 12 years gone? After high school I spent three unhappy semesters at the University of Houston on scholarship for chemical engineering. I didn't like the control the department had over me and my studies.

I gained 20 pounds during a summer semester of calculus II and physics before I finally decided to quit and get a job at a chemical plant. I could earn enough to support myself and go back to college on my own terms. After two months as a welder's helper at a muddy mosquito-infested construction site, I was hired to help start up a new methanol plant. The company had the time to train an inexperienced 19-year-old female, as well as a sociologist, nurse, ex-Marine, grocery store manager, and other greenhorns of all races, ages, and nationalities.

I supported myself quite well, thanks to the long hours we worked. But I had no time to go back to school. When the pace slowed, I married and helped send my husband to college. Twelve years and two babies later, I am staring over the same old railing.

It's hard work, physically and mentally. I swelter in long-sleeve coveralls in the summer. Sweat blurs my vision through my safety glasses, which constantly slide down my nose.

I dream of the days north winds blow across the water and turn the gray steel structures into winter wonderlands. Gigantic icicles decorate each landing, turning deadly as the temperature rises and they crash to the ground. Ice coats the metal grating of the stairs and catwalks. Shivering under layers of long johns and sweat suits, we slip and slide, trying to keep the pipes thawed and the plant running.

A movement on the rocks far below catches my eye. An old friend is waving. I wave back, thinking about the people I've worked with. You can learn a lot about someone during long talks on top of the cooling tower at 3 a.m.

Sharing and conquering fear also pulls people together. Five years ago, my friend on the ground was knocked off his bicycle by a hydrogen explosion. Two nights later, I explored what was left of the burned area. The stench of charred wires and insulation hung in the air. I felt nauseated climbing a dark twisted stairway, finding my way by flashlight.

It was a miracle no one was killed. A valve we had to turn several times each shift was found 50 feet away. The heavy steel doors

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BShallue 5 pts

You are so sweet, Brenda. Thank you, dear big sister!

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.

bnowicke 5 pts

I'm so glad people are taking note of your talent. I re-read View From a Catwalk one more time and, as always, I fought back tears. Thank goodness you no longer work in that environment, but like all things, it was a good experience in many ways, such as the enduring friendships you made.  As your big sister, I just want you to know how proud I am of you.

Rita Arens 7 pts

But fire school every year trained us too well. I donned my bunker gear and followed my friends into the labyrinth of pipes and supports. Shadows danced around us where the light of the fire couldn't reach. My muscles cramped straining to hold the hose. The flames gorged on the tar-like residual oil, which oozed non-stop from the blown pump seal. Every so often a loud wail would rise above the roar of the fire like an Irish banshee, then fade away.

I can totally see and hear and smell what you went through. Very nicely done.

Rita Arens writes at Surrender Dorothy ( http://surrenderdorothy.typepad.com ) and BlogHer and is the editor of Sleep is for the Weak ( http://tinyurl.com/9pg62e ). She is BlogHer's assignment and syndication editor.

Rita Arens 7 pts

I think you did such an amazing job of capturing the fear and the pride that go into your job, your friendships. Really great job.

Rita Arens writes at Surrender Dorothy ( http://surrenderdorothy.typepad.com ) and BlogHer and is the editor of Sleep is for the Weak ( http://tinyurl.com/9pg62e ). She is BlogHer's assignment and syndication editor.

BShallue 5 pts

I think it boils down to needing a paycheck more than bravery. I no longer work there - the need for the paycheck grew less and the fear (more of a belief in Murphy's Law) grew greater.

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.

BShallue 5 pts

You're welcome! It really is a different world, isn't it?

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.

BShallue 5 pts

You are so right - knowing the potential, it amazes me there aren't more problems.

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.

IsleDance 5 pts

You are so brave...

One Friday night, Isle Dance ( http://isledance.blogspot.com ) loaded up her life and headed out...

midnightbliss 5 pts

only a few know the dangers and difficulties of working in chemical plants. thansk for sharing your story.

mochadad 5 pts

I'm a safety professional who has worked in chemical plants, paper mills, and refineries for the past 16 years. Thanks for sharing our world with others.

Mocha Dad

http://www.mochadad.com ( http://www.mochadad.com/ )

BShallue 5 pts

That's exactly what motivated me to write it ... to explain to people what it was like working there.  I'm glad you enjoyed it!

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.

Julie Heinrich 5 pts

Thank you for writing this. I live in Lake Jackson, about a mile away from the Dow & BASF chemical plants. I have never been inside them so your article has given me a glimpse into that world of towers and structures belching smoke and sending out the calls of sirens every so often.

Isn't it funny how the years run by and suddenly we look up a realize we have been in our jobs for so long? And maybe that job wasn't what we intended to do at all. Maybe we still have plans for some other career, something else we want to do.

www.julieheinrich.com ( http://www.julieheinrich.com )

BShallue 5 pts

Rita, thank you so much! That is a wonderful complement, especially coming from you! I think I'm going to have to frame this one and put it next to my computer. I mean it!

Barbara Shallue writes about her life at http://barbarashallue.typepad.com and is contributing editor of http://jobs4autism.com.